​B.S. Physics, Colorado State University, 1983​Ph.D. Materials Science and Engineering, MIT, 1992​Post-Doc at Sandia National Laboratories, New Mexico, 1992-1994

"Making better materials --> every atom in its place."

Jerry Floro, Professor

My passion in research is to investigate and exploit nanoscale self-assembly and pattern formation in inorganic materials, to enhance properties and develop material functionality. My group employs a range of techniques to synthesize materials, including vapor phase epitaxy and thin film growth, laser processing and rapid solidification, powder processing, and solid-state phase transformations. There is plenty of room at the bottom -- and there is both beauty and mystery there as well.

Bio: I earned my Bachelor's degree in Physics at Colorado State University in 1983, where I did research on modification of surfaces using low energy ion beams, including a project that was likely producing carbon nanotubes before they were "a thing". I then joined the IBM Thomas J. Watson Research Center in Yorktown Heights, NY, where I learned multiple thin film deposition techniques, materials characterization, vacuum technology, and got a great exposure to different sorts of research going on at a very vibrant place. I first heard about Materials Science as a field of study here, and then joined MIT's Ph.D. program in MSE in 1986. My thesis research investigated grain growth in thin films driven by anisotropic surface energy and elastic energy. After finishing in 1992, I began a post doc at Sandia National Labs in Albuquerque, NM. Over the next 14 years, I worked on epitaxial and thin film growth sicence, including quantum dot self-assembly in Group IV semiconductors, the origins of residual stresses in thin films, and strain relaxation mechanisms in III-nitride layers and heterostructures. During this time I helped co-invent the multi-beam optical stress sensor and the light-scattering spectrometer, for real-time, in situ investigation of evolving stress and surface morphology during film growth. In 2006, feeling that my strengths were best suited to academia, I joined the faculty of UVa in the Materials Science and Engineering department. My research currently involves both thin film epitaxial growth and self-assembly, as well as bulk materials processing via rapid solidfication, thermomechanical treatment, powder processing, and/or solid-state phase transformations. These approaches are especially useful for new nanoelectronic, thermoelectric and ferromagnetic materials.


  • Hartfield-Jefferson Scholars Teaching Prize 2012
  • DOE Materials Science Award for Sustained Outstanding Research in Metallurgy and Ceramics 1994

Research Interests

  • Epitaxial growth and self-assembly of semiconductors and metals
  • Pattern formation across lengthscales by self-assembly
  • Magnetic materials
  • Thermoelectric materials and thermal transport
  • Rapid solidification
  • Residual stress in thin films
  • Nanomaterials and nanomanufacturing

Selected Publications

  • Improved Thermolectric Performance of Eco-Friendly b-FeSi2-SiGe Nanocomposite via Synergistic Hierarchical Structuring, Phase Percolation and Selective Doping, Adv. Funct. Mater. 1903157 (2019). ABS Naiming Liu, S. Emad Rezai, Wade Aaron Jensen, Shaowei Song, Zhifeng Ren, Keivan Esfarjani, Mona Zebarjadi and Jerrold Anthony Floro
  • Synthesis and thermal transport of eco-friendly Fe-Si-Ge alloys with eutectic/eutectoid microstructure; Mat. Chem. Phys. 207, 67-75 (2018). ABS Wade A. Jensen, Naiming Liu, Brian F. Donovan, John A. Tomko, Patrick E. Hopkins, and Jerrold A. Floro
  • Lengthscale effects on exchange coupling in Co-Pt L10 + L12 nanochessboards; APL Mater. 4, 096103 (2016). ABS Eric P. Vetter, Liwei Geng, Priya Ghatwai, Dustin A. Gilbert, Yongmei Jin, William A. Soffa and Jerrold A. Floro
  • Site-selection of Si1-xGex quantum dots on patterned Si(001) substrates; Appl. Phys. Lett. 109, 193112 (2016). ABS J. M. Amatya and J. A. Floro
  • Evolution of microstructure and magnetic properties in Co–Pt alloys bracketing the eutectoid composition; J. Magn. Magn. Mater. 375, 87-95 (2015). ABS P. Ghatwai, E. Vetter, M. Hrdy, W. A. Soffa and J. A. Floro
  • Highly uniform arrays of epitaxial Ge quantum dots with interdot spacing of 50 nm; J. Mater. Res. 29, 2240-2249 (2014). ABS Christopher J. Duska and Jerrold A. Floro
  • L1′ ordering: Evidence of L10–L12 hybridization in strained Fe38.5Pd61.5 epitaxial films; Acta Mater. 85, 261-269 (2015). ABS Matthew A. Steiner, Ryan B. Comes, Jerrold A. Floro, William A. Soffa and James M. Fitz-Gerald
  • Mn solid solutions in self-assembled Ge/Si (001) quantum dot heterostructures, Appl. Phys. Lett. 101, 242407 (2012). ABS J. Kassim, C. Nolph, M. Jamet, P. Reinke, J. Floro
  • Epitaxial Si encapsulation of highly misfitting SiC quantum dot arrays formed on Si (001); Appl. Phys. Lett. 104, 013108 (2014). ABS C. W. Petz, D. Yang, A. F. Myers, J. Levy, and J. A. Floro
  • Misfit dislocation formation in the AlGaN/GaN heterointerface; J. Appl. Phys. 96, 7087-7094 (2004). ABS J. A. Floro, D. W. Follstaedt, P. Provencio, S. J. Hearne and S. R. Lee
  • SiGe Island Shape Transitions Induced by Elastic Repulsion; Phys. Rev. Lett. 80, 4717 (1998). ABS J. A. Floro, G. A. Lucadamo, E. Chason, M. Sinclair, R. D. Twesten and R. Q. Hwang
  • The Dynamic Competition Between Stress Generation and Relaxation Mechanisms During Coalescence of Volmer-Weber Thin Films, Appl. Phys. 89, 4886 (2001) ABS J. A. Floro, S. J. Hearne, J. A. Hunter, P. Kotula, E. Chason, S. C. Seel and C. V. Thompson, J.

Courses Taught

  • Introduction to Materials Science and Engineering - Guided Inquiry (MSE 2090) Spring
  • Introduction to the Crystal and Electronic Structure of Materials (MSE 6010) Fall

Featured Grants & Projects

  • Collaborative Research: Formation and Stability of Eutectic Nanostructures in Laser-Irradiated Particle Suspensions

    National Science Foundation, Division of Civil, Mechanical and Manufacturing Innovation

    The overarching goal of this research program is to investigate controlled formation of eutectic microstructure in metallic and ceramic powders, towards improving the properties of sintered materials and to provide a better understanding of microstructure evolution during additive manufacturing. Laser melting is used to melt the powder particles, and both the laser parameters and the ambient boundary conditions can be modified to determine the effect of heat removal and control nucleation. The project will determine how the resultant eutectic microstructure, including its lengthscales, morphology, and heterogeneity, depend on the particle size, and on the local boundary conditions for heat removal, which can be modified by varying the nature of the powder suspension. The project will also examine the subsequent stability of this microstructure with respect to varying thermal budgets relevant to sintering and additive manufacturing.

  • Selection of Lengthscales in Fe-based Nanochessboards to Enhance Exchange-Coupled Ferromagnetism

    National Science Foundation, Division of Materials Research

    A key strategy for improving the performance of permanent magnets is to create a nanocomposite structure that includes both magnetically "hard" and "soft" phases. The former has high coercivity, so it resists switching its polarity, while the latter can have high magnetization. If the phases can be interleaved on lengthscales of order 10 nm, then exchange-coupling can lead to improved magnetic energy storage. Exchange-coupled ferromagnetism has been studied in epitaxial thin film systems, which serve as idealized one-dimensional models, but are not realistic representations for permanent magnets. Three-dimensional nanocomposite magnets are also heavily studied, but these often have complex structures and are correspondingly complex to interpret. The unique nanochessboard structure represents an intermediate case - formed in bulk alloys by a solid-state transformation, chessboards have a highly regular two-phase microstructure that is well-suited to investigations on the role of lengthscales in controlling the exchange coupling. The challenge is to select and control the structural lengthscales of the chessboard in the best range to enhance the coupling.

  • Hierarchical Control of Eco-Friendly Fe-Si-Based Alloys for Thermoelectric Applications

    II-VI Foundation

    We will exploit bulk eutectic + eutectoid transformations using thermomechanical processing techniques to create hierarchically structured materials with improved properties relevant to energy applications, specifically thermoelectrics. Our modus operandi will be to advance fundamental scientific understanding of the phase transformation, while interrogating the effect of structure and chemistry on the transport properties important to the application. We are especially interested in the role of strain and interfacial energy in determining the lengthscales, crystallographic orientations, and topologies of the resulting nanostructures, on the 10-50 nm scale. Simultaneously, the use of isoelectronic alloying is anticipated to provide significant enhancements in the relevant thermal and electronic transport properties; however, these chemical substitutions will also modify and constrain the processing space of the material.